Thursday, May 26, 2016

SAP Enterprise Structure - SAP MM, PM and Other Modules.


Enterprise Structure in SAP 

SAP enterprise structure is organizational structure that represents an enterprise in SAP R/3 system. It consists of some organizational units which, for legal reasons or for other specific business-related reasons or purposes are grouped together. Organizational units include legal company entities, sales offices, profit centers, etc. Organizational units handle specific business functions. Organizational units may be assigned to a single module (such as a sales organization assigned to Sales and Distribution (SD) module, or to several modules (such as a plant assigned to Materials Management (MM) and Production Planning (PP) module).


Enterprise Structure of SAP MM, PM and Other Modules

Enterprise structure defines various levels in an organization. These levels are placed according to some hierarchy. Each level has some specific functionality associated with it, which in a combined way describes the working of an organization. Also enterprise structure defines various organizational units that are present in an enterprise.

The Organizational Structure in FICO consists of following Organizational Levels:

  • Client
  • Company Code
  • Chart Of Accounts
  • Credit Controlling Area
  • Profit Center

The Organizational Structure in MM consists of following Organizational Levels:

  • Plant
  • Storage Location
  • Purchasing Organization
  • Purchasing Group

The Organizational Structure in PM consists of following Organizational Levels:

  • Planning Plant
  • Maintenance Planning Plant

The Organizational Structure in SD consists of following Organizational Levels:

  • Sales Organization
  • Distribution Channel
  • Division
  • Sales Area
  • Delivering Plant
  • Sales Office
  • Sales Group
  • Shipping Point
  • Sales Persons 

The Organizational Structure in HCM (HR) consists of following Organizational Levels:

  • Personnel Area
  • Personnel Sub-Area
  • Employee Group Employee
  • Sub-Group etc.

    The fundamental explanation of Different Organization Units is as follows

    Client :

    Client is a commercial Organizational Unit in R/3 System. According to the hierarchy, Client is at highest level in SAP system. Data is maintained at client level is valid for all organization level. From a business perspective, the client forms a corporate group.

    Examples of Client-specific data includes:

    • User Master data- such as parameters, authorization, and user groups
    • Customizing data-such as organizational units, assignments, and document types
    • Application data- such as business transaction data and material master data
    • A client is assigned a unique three-character key.

    Company:

    A company is an organizational unit in Accounting which represents a business organization according to the requirements of commercial law in a particular country

    Example Data :

    Sl. No.               Company        Description
     01                     BICL              BICL Group of Companies

    Company Code:

    Company Code is the Organizational Unit of Financial Accounting for which a complete self-contained set of accounts can be drawn up for purposes of external reporting. This includes recording of all relevant transactions and generating all supporting documents required for financial statements. At each Company Code level Balance Sheet and Profit and Loss Account and all financial statements(Cash Flow Statement, Statement of changes in Equity, Statement of Financial Position, Related notes to the Financial Statement )can be generated. Statements Required for Legal Reporting can be generated / balanced at Company Code level. At each country level, Financial Reports need to be generated, when defining company codes, Country specific Company Codes need to be generated.

    Example Data :

    Sl. No.        Company Code         Description
    01                7000                         BICL Industries Ltd.

    Credit Controlling Area :

    Credit Controlling Area is a Financial Accounting organizational unit to monitor the Credit Limit to Customers. This organizational unit is either a single company code or, if credit control is performed across several company codes, multiple company codes. Credit information can be made available per customer within a credit control area.

     Example Data :

    Sl. No.         Sales Org.          Credit Control Area             Description 
    01               7000                         7000                               BICL Industries Ltd.

    Chart of Accounts :

    Chart of Account contains list of General Ledger Accounts. A classification scheme consisting of a group of general ledger (G/L) accounts. A chart of accounts provides a framework for the recording of values to ensure an orderly rendering of accounting data. The G/L accounts it contains are used by one or more company codes. For each G/L account, the chart of accounts contains the account number, the account name, and technical information. A chart of accounts must be assigned to each company code. This chart of accounts is the operative chart of accounts and is used in both financial accounting and cost accounting.

    Chart of Account “BICL" –Chart of Account” is to be defined to meet the Requirements of BICL

    Example Data :

    Sl. No.          Chart of Account         Description
       01                     BICL                     BICL Group of Companies

    Controlling Area

    Controlling Areas is an organizational unit within an Organization. Controlling Areas is being used to represent a closed system for cost accounting purposes.

    Controlling Areas is used for internal reporting purposes. Multiple Company Codes can be used same Controlling Area, to have a uniform Costing Systems in place.

    All the company codes in the controlling area must use one Chart of Accounts and Fiscal Year Variant. Controlling Area “7000- BICL - Standard Hierarchy” are to be used for all Company Codes


    Organizational Unit           Code            Description      
     Controlling Area              7000             BICL Industries Ltd.


    Profit Center Accounting :

    In profit center accounting, a standard hierarchy is defined to contain all the profit centers belonging to one controlling area. Profit Center Accounting determines the profit / loss by profit center. The profit center differs from a cost center in that the cost centers merely represent units within profit centers in which costs arise. Profit centers are entities responsible for balance of revenues and costs. Profit center accounting is a statistical accounting component. It takes transaction data posted in other components and represents it from the profit center point of view.

    Example Data:
    Company Code      Plant        Profit Center        Description
    7000                       7000         7000                    Corporate Office -BICL
    7000                       7010         7010                    Manufacturing Plant - BICL

    Plant :

    A Plant is an organizational unit within a company. Plant is an organizational unit that structures the enterprise from the production, procurement, distribution and stock storage area.

    Example: Production facility, Trading Office where material movements are tracked and inventory valuations are monitored.

    A Plant can be one of the following types of locations:

    • Manufacturing facility
    • Warehouse distribution center
    • Regional sales office
    • Corporate headquarters 
    • Maintenance Plant

    Sl. No.       Company Code   Plant        Description      Plant Location
       01              7000                7010           BICL 1            Dhaka
       02             7000                  7020          BICL 2            Dhaka

    Storage Locations:

    Storage Location is a place where stock is kept in physically.To monitor the stock of the material it is necessary to be able to store in the system location at which materials are kept. You can do this by using storage location.

    A storage location has the following attributes:
     
    • Physical inventory is carried out at the storage location level
    • There may be one or more storage locations within a plant
    • A storage location has a description and at least one address
    • It is possible to store material data specific to a storage location
    • Stock are managed on a quantity basis only and not on a value basis at storage location level
    • Storage Locations are always created for a plant

    Example Data

    Plant        Storage Loc. Code          Description
    7000            HO01                          Head Office
    7010            GS01                          General Store -1
    7010            GS02                          General Store - 2
    7010            GS03                          General Store-Logistics
    7020            OS01                          Old Store - 1
    7020            SD01                          Shed - 1


    Purchasing organization: 

    An organizational unit responsible for procuring materials or services for one or more plants and for negotiating general conditions of purchase with vendors. The purchasing organization assumes legal responsibility for all external purchase transnational requirements

    • The purchasing organization is responsible for the company's purchasing requirements.
       
    • You can incorporate purchasing into the company structure by assigning the purchasing organization to company codes and plants. This means that you can determine whether purchasing is organized centrally or decentrally in your company. You can have a combination of both.
    Purchasing Organization can be applicable for following levels.

    Plant Specific Purchasing Organization :  In plant-specific procurement, a purchasing organization is responsible for procuring materials for one plant only.

    Cross Plant Purchasing Organization : You can set up a cross-plant purchasing organization for each company code. This purchasing organization procures material and services for all plants assigned to the company code.

    Cross Company Code Purchasing Organization : If you want to organize purchasing on a cross-company-code basis, you cannot assign a company code to the purchasing organization in Customizing. When you create a purchase order, for example, the system asks you to enter the company code for which you want to procure the material.

    Example Data:
    Company       Purchase Organization       Description
    7000                   1000                               Import Purchase
    7000                   1010                               Central Purchase

    Purchasing group:

    The purchasing organization is further subdivided into purchasing groups (buyer groups), which are responsible for day-to-day buying activities. A purchasing group can also act for several purchasing organizations.


    Organizational Unit       Code              Description
    Purchasing                     100                 Raw Material - Local
    Purchasing                     110                 Raw Material - Import
    Purchasing                     120                 Packaging Material - Local

    Sales Organization :

    The Sales Organization is an organizational unit within logistics that structures the company according to its sales requirements. A Sales Organization is responsible for the Sale and Distribution of Goods and Services. Each Business transaction is processed within a Sales Organization. The Sales Organization must be specified in all the SD Documents


    Company Code    Sales Organization Code        Description
       7000                      7000                                    BICL Industries Ltd.

    Distribution Channel

    The distribution channel represents the channel through which saleable materials or services reach customers. Typical distribution channels include wholesale, retail and direct sales. Within a sales organization a customer can be supplied through several distribution channels


    Sales Organization    Distribution Channel        Description
        7000                                 10                           Dealer/ Distributor
        7000                                 20                           Corporate / Institutional

    Division

    A division can be defined as a Product group that could be made up of a wide-ranging spectrum of products. This entity normally groups together saleable materials and services for the purpose of responsibility and analysis.

    Example Data

    Sl. No.      Division         Description
    01                 00               Common Division
    02                 10               Gas Cylinder
    03                 20               Power Generator

    Sales Area

    A Sales Area can be defined as a combination of Sales Organization, Distribution Channel and Division for which each transaction is carried out. Example :

    Sales Org.   Distribution Channel     Division
    1000                  10                             10
    1000                  20                             10
    1000                  30                             10


    Delivering Point / Shipping Point

    A Shipping Point can be defined as a physical location (ex – a warehouse or a collection of loading ramps) from which the item is shipped for delivery.

    Example Data

    Sl. No.      Sales Org.      Plant     Shipping Point    Shipping Point Desc    Shipping Point Location
    1                1000              1010     1010                    ABC 1                          Narayanganj
    2                2000              2010     2010                    ABC 2                          Dhaka
    3                3000              7010     7010                    ABC 3                          Gazipur


    Sales Office

    Geographical aspects of the organizational structures in business development and sales are defined using sales offices. A sales office can be viewed as an actual office or perhaps a territory or region. Sales offices are assigned to sales areas.

    Example Data

    Sl. No.      Sales Office        Description
    01               1000                  BICL Industries Ltd.

    Sales Groups

    Sales Group          Code 

    Dhaka                   A01 – A99
                                 B01 – B99
                                 C01 – C99
                                 D01 – D99

    Chittagong
                                 F01 – F99
                                G01 – G99
                                H01 – H99
                                I01 – I99

    Sylhet
                                 J01 – J99
                                 K01 – K99

    Rajshahi
                                L01 – L99
                                M01 – M99

    MM Enterprise Structure Sample Diagram :

    MM Enterprise Structure


    Sunday, May 15, 2016

    What is SAP MM ? Features and Benefits of SAP MM


    MM Stands for Material Management.It is one of the largest functional module in SAP. This module mainly deals with the Procurement Process, Master Data (Material & Vendor Master), Inventory Management, Valuation of Material & Account Determination, Material Requirement Planning, Invoice Verification etc.

    Logistics is the most extensive area of the SAP Application and contains the largest number of components as follows..
    MM : Material Management
    PP : Production Planning
    PM : Plant Maintenance
    PS : Project Systems
    QM : Quality Management
    SD : Sales and Distribution
    Above of this, SAP MM is the key area within Logistics in SAP. It is very important component of Logistics because it is tightly integrated with all of other components of SAP Logistics. MM contains of the following components..

    MM-PUR : Purchasing
    MM-IM : Inventory Management
    MM-CBP : Consumption based Planning
    MM-IV : Invoice Verification
    MM-EDI : Electronic Data Inter-exchange
    MM-IS : Information System


    Material Management is the module that supports the procurement activities in an organization right 
    from the planning and purchasing to inventory management and quality control. This module has several features and functionality that are fully integrated with the other important modules like Finance and Control, Sales and Distribution, Production Plannin 

    The procurement process consists of a chain of events that take place in order. Starting from the creation of a Purchase Requisition (PR), it moves to the authorization of PR and creation of a Purchase Order (PO). Subsequently, the Goods Receipt (GR) is generated on receipt of the goods ordered, Invoice Verification takes place and the Quality Control activities are set in motion. Thereafter, the payment is sent to the vendors for their goods /services.

    Benefits of SAP MM

    Customer demands are changing rapidly, an organization’s efficiency is measured primarily by its ability to cater to the market demands in the shortest time possible. For this to happen, the business has to have stock of the required raw materials at the right time and must be able to use it efficiently A proper Material Management process ensures that there is never a shortage of materials or any gaps in the supply chain process of the organization. The SAP MM automates the procurement and material management activities to make the processes smoother and effective. Some prominent benefits of SAP MM are:
    • Reduces material costs by avoiding stocking of unnecessary or obsolete materials
    • Inventory losses are minimized
    • Direct labour costs are reduced and labour can be used efficiently
    • Manufacturing cycle times are reduced and can be controlled effectively
    • Effective inventory management and reduces expenditure on unwanted material storage
    • Improves delivery time and increases transparency across the organization

     

    Monday, October 5, 2015

    SAP PM Preventive Maintenance Scheduling - Strategy Plan

    About Strategy Plan :


    The strategy plan incorporates where  maintenance activity based on each other or supersede each other.The ability to vary the inter­vals as well as the task list operation application based on intervals.


     Process Flow (Time Based Strategy Plan)



    PM Time Based Strategy Plan


    Step 1 : Create Strategy - IP11


    SAP PM Create Strategy

    Tolerance Limit SAP

    Call Horizon :
    Call horizon is used to propose a pre call date for the maintenance plan. for example if the maintenance plan is for every 1 month and you need to release the call say 3 days before , then you specify the call horizon as 90 % and hence it will release the call on 27th day. For releasing the call you have either run IP10 manually or IP30 regularly.

    Tolerance and Shift Factor :
     When the preventive maintenance order is completed outside of the shift tolerance limits, the shift factor determines the adjustment to be made on calculating the next planned date. Example, an order was completed 15 days late outside of 10% tolerance with shift factor 50%  the next plan date is delayed 7.5 days. 


    Maintenance Packages


    PM Maintenance Package
    SAP PM Package Sequence





    Step 2 : Create General Maintenance Task List - IA05


    PM General Maintenance Task List

    PM Task List


    SAP Task List Operation



    Maintenance Package






       Step 3 : Create Strategy Plan - IP42

    PM Maintenance Plan









    SAP PM Scheduling Period


     



      


    Step 4 : Schedule Maintenance Plan : IP10

    Maintenance Plant Scheduling

    Schedule Maintenance Start Cycle

    Strategy Plan Package

    SAP PM Maintenance Package Sequence





    Save :







    Deadline Monitoring : IP30




    Maintenance Order will generate automatically.

    Now Check by IW38


    Its showing two Maintenance Order has been generated through maintenance plan.

    Also Can check by IP10


    Its showing two schedule has been called and created preventive maintenance order and next maintenance plan date is 30.12.2015