Monday, October 5, 2015

SAP PM Preventive Maintenance Scheduling - Strategy Plan

About Strategy Plan :


The strategy plan incorporates where  maintenance activity based on each other or supersede each other.The ability to vary the inter­vals as well as the task list operation application based on intervals.


 Process Flow (Time Based Strategy Plan)



PM Time Based Strategy Plan


Step 1 : Create Strategy - IP11


SAP PM Create Strategy

Tolerance Limit SAP

Call Horizon :
Call horizon is used to propose a pre call date for the maintenance plan. for example if the maintenance plan is for every 1 month and you need to release the call say 3 days before , then you specify the call horizon as 90 % and hence it will release the call on 27th day. For releasing the call you have either run IP10 manually or IP30 regularly.

Tolerance and Shift Factor :
 When the preventive maintenance order is completed outside of the shift tolerance limits, the shift factor determines the adjustment to be made on calculating the next planned date. Example, an order was completed 15 days late outside of 10% tolerance with shift factor 50%  the next plan date is delayed 7.5 days. 


Maintenance Packages


PM Maintenance Package
SAP PM Package Sequence





Step 2 : Create General Maintenance Task List - IA05


PM General Maintenance Task List

PM Task List


SAP Task List Operation



Maintenance Package






   Step 3 : Create Strategy Plan - IP42

PM Maintenance Plan









SAP PM Scheduling Period


 



  


Step 4 : Schedule Maintenance Plan : IP10

Maintenance Plant Scheduling

Schedule Maintenance Start Cycle

Strategy Plan Package

SAP PM Maintenance Package Sequence





Save :







Deadline Monitoring : IP30




Maintenance Order will generate automatically.

Now Check by IW38


Its showing two Maintenance Order has been generated through maintenance plan.

Also Can check by IP10


Its showing two schedule has been called and created preventive maintenance order and next maintenance plan date is 30.12.2015



Friday, October 2, 2015

SAP PM Preventive Maintenance - Single Cycle Plan

Time Based Single Cycle Plan 

Single Cycle Plan is much simpler to execute the plan which used to create  for regular and repeated periodic maintenance. Its used for simple maintenance cycles. No strategy used in single cycle plan.

Two types of  single cycle plan :

1. Time Based : Maintenance is performed in specific cycles for time-based maintenance planning, for example, every month, two months or every six months.

2. Performance Based : With performance-based maintenance plans, you can plan regular maintenance based on counter readings maintained for measuring points at pieces of equipment and functional location

Process Flow Chart

Single Cycle Maintenance Scheduling

Process Steps:

Step 1 : Create General Maintenance Task List - IA05


Task List IA05
PM Task List
Task List Operation


SAVE

Step 2 : Create Single Cycle Plan - IP41


SAP PM Single Cycle Plan IP41
    Save


Step 3 : Schedule Maintenance Plan – IP10

 

Maintenance Plan Scheduling


Plan Start Cycle

Note : Here Call date means System will call a Maintenance Order on 07.10.2015 which will schedule for 08.10.2015.

Dead Line Monitoring - IP30.



Now Check by IP10





Now Check the Order List by IW38






Now do the  procedure on this order as usual like other maintenance order and close it.
After Confirmation and TECO please check by IP10. First Schedule will be showing Close.


END.